Chemical & Petrochemical

The Chemical & Petrochemical industry plays a critical role in transforming raw hydrocarbons and other materials into essential products such as plastics, resins, solvents, fertilizers, synthetic rubber, and specialty chemicals. These facilities operate under high pressure, corrosive, and high-temperature environments, demanding precision engineering, strict safety compliance, and continuous maintenance support.

ELBEMA supports these plants with multi-discipline industrial services aimed at enhancing reliability, safety, and efficiency.

Overview of Chemical & Petrochemical Processing

Major Processing Units:

1. Steam Cracking / Naphtha Cracker

2. Polymerization Units (PE, PP, PVC)

3. Aromatics Extraction (BTX – Benzene, Toluene, Xylene)

4. Fertilizer Production (Ammonia, Urea)

5. Chlor-Alkali Plants

6. Organic and Inorganic Chemical Plants

These facilities involve continuous processes where unplanned downtime can result in major production losses, making preventive maintenance and automation critical.

ELBEMA’s Services for Chemical & Petrochemical Plants

✅ Equipment Maintenance

• Mechanical services for rotating and static equipment such as:

  • Pumps, compressors, reactors, mixers, valves, agitators.

• Routine preventive and corrective maintenance during normal operations and shutdowns.

• Laser alignment, vibration analysis, and mechanical integrity checks.

✅ Exchanger Cleaning Services

• Shell & tube, air-cooled, and plate-type exchanger cleaning using chemical and mechanical methods.

• Restores heat transfer efficiency in distillation, reaction, and condensation systems.

• Cleaning of condensers, reboilers, and preheaters.

✅ Instrumentation & PLC Services

• Calibration, installation, and troubleshooting of:

  • Flowmeters, pressure transmitters, level switches, temperature elements.

• Integration and maintenance of PLC, DCS, and SCADA systems.

• Instrument loop checking and safety interlock testing.

✅ Fabrication & Welding Services

• Fabrication and field welding of:

  • Process piping, manifolds, spools, platforms, skids, and pipe supports.

• Welding services (SMAW, GTAW, MIG) under ASME, SNI, and API codes.

• Custom-built structures and piping mods during turnarounds or brownfield expansions.

✅ Industrial Supply

• Reliable supply chain for:

  • Valves, gaskets, instrumentation parts, piping materials, actuators, control panels, fittings.

• Fast sourcing of OEM spare parts, industrial consumables, and calibration tools.

• Support during procurement bottlenecks and shutdowns.

Why PT ELBEMA is Ideal for Chemical & Petrochemical Industry

• Deep experience in hazardous and continuous processing environments.

• Safety-focused with adherence to API, ASME, IECEx, ATEX, and client SOPs.

• Fast mobilization with multidisciplinary skilled workforce.

• Integrated maintenance and fabrication solutions to reduce downtime and vendor complexity.

Supported Plant Units

Shutdown & Turnaround Support

 ELBEMA specializes in supporting plant turnarounds with:

• Skilled manpower (mechanical, instrument, welder, fitter)

• Fabrication and modification of piping systems

• Valve servicing and leak testing

• Instrument loop checks and control panel rewiring